High-Precision Intelligent Linear Lock Production Equipment: Complete Guide
The High-Precision Intelligent Linear Lock Production Equipment is a state-of-the-art industrial machine designed for the automated manufacturing of linear locks used in ultra-narrow frame aluminum doors, windows, and sliding systems. Combining advanced CNC control, intelligent automation, and high-precision components, this equipment ensures consistent product quality, reduces manual labor, and improves production efficiency. Ideal for modern industrial environments, the machine delivers reliability, precision, and durability, supporting manufacturers in producing high-quality linear locks that meet international standards.
Intelligent CNC Control:
Enables programmable lock manufacturing with high precision.
Reduces human error and ensures consistent quality.
Automated Feeding & Assembly:
Streamlines material handling and component assembly.
Increases production speed and efficiency.
High-Precision Components:
Durable mechanical parts and linear guides guarantee accuracy.
Supports various linear lock models and sizes.
User-Friendly Interface:
Touchscreen control for easy operation and programming.
Simplifies training and reduces operator errors.
Low Maintenance & Durable Construction:
Industrial-grade frame minimizes vibration and extends machine life.
Requires minimal maintenance for long-term operation.
| Parameter | Specification |
|---|---|
| Machine Type | Intelligent Linear Lock Production Equipment |
| Production Speed | Up to 150–200 locks/hour (depending on lock type) |
| Power Supply | 380V / 50Hz |
| Control System | CNC/PLC intelligent interface with touchscreen |
| Operating Temperature | 10°C – 40°C |
| Compatible Materials | Aluminum, steel, composite materials |
| Dimensions | 2500 × 1200 × 1500 mm |
| Weight | 1200 kg |
| HMI Display | 10-inch color touchscreen |
| Safety Features | Emergency stop, sensor detection, protective covers |
The machine is engineered to meet the highest industrial standards. Key technical indicators include:
| Indicator | Value | Notes |
|---|---|---|
| Precision | ±0.02 mm | Ensures consistent linear lock slot alignment |
| Repeatability | ±0.01 mm | Maintains uniformity in mass production |
| Motor Power | 2 × 2.2 kW | High-efficiency servo motors for stable operation |
| Air Pressure | 0.6–0.8 MPa | For pneumatic components and clamping |
| Noise Level | <75 dB | Complies with industrial noise safety standards |
| Cycle Time | 18–22 seconds per lock | Varies based on lock size and model |
Ensuring quality is critical for linear lock production. The machine undergoes rigorous quality inspection:
| Test Type | Purpose | Standard |
|---|---|---|
| Dimensional Accuracy | Verifies slot and lock alignment | ISO 2768 / GB 1182 |
| Component Strength Test | Ensures mechanical parts withstand stress | ISO 898 / ASTM F606 |
| Electrical Safety Test | Validates compliance with safety regulations | CE / UL standards |
| Surface Finish Check | Confirms smooth, burr-free lock surfaces | ISO 1302 |
| Operational Reliability | Continuous run test to ensure consistent production | 72-hour endurance test |
Notes:
Machines come with quality inspection certificates for verification.
OEM and aftermarket testing services can be requested for added assurance.
The High-Precision Intelligent Linear Lock Production Equipment excels in:
Accuracy and Precision:
CNC-controlled operation guarantees consistent slotting and assembly.
Efficiency:
Automated feeding, positioning, and assembly reduce manual intervention.
Durability:
Industrial-grade mechanical components minimize wear and extend service life.
Versatility:
Compatible with multiple linear lock models and ultra-narrow frame profiles.
Safety:
Emergency stop functions, protective shields, and sensor detection reduce operational risk.
Environmental Performance:
Energy-efficient motors, low noise operation, and minimal waste support sustainable production practices.
| Feature | Traditional Manual Method | Intelligent Equipment |
|---|---|---|
| Precision | Subject to human error | CNC-controlled ±0.02 mm |
| Production Speed | Slow, labor-intensive | 150–200 locks/hour |
| Material Waste | Higher due to manual mistakes | Minimal waste due to precise cutting |
| Operator Requirement | Skilled labor needed | Minimal training required |
| Consistency | Variability in quality | Uniform high-quality output |
To ensure optimal performance and longevity:
| Task | Frequency | Details |
|---|---|---|
| Cleaning | Daily | Remove debris and dust from the machine and CNC area |
| Lubrication | Weekly | Apply oil to linear guides, bearings, and moving parts |
| Calibration | Monthly | Verify CNC axes and software accuracy |
| Electrical System Check | Monthly | Inspect wiring, sensors, and control panel for damage |
| Replacement of Wear Parts | As needed | Use OEM components for blades, clamps, and feed systems |
Tips:
Always turn off power before maintenance.
Maintain a log of maintenance and repairs to track machine performance.
The High-Precision Intelligent Linear Lock Production Equipment is a cutting-edge solution for modern door and window manufacturing. Its combination of CNC precision, automated assembly, and robust construction ensures high-quality linear locks with consistent performance. Supported by rigorous quality inspections, technical certifications, and user-friendly operation, this machine enhances production efficiency while minimizing waste and manual labor. Ideal for ultra-narrow frame aluminum doors and windows, it is a reliable, durable, and high-performance solution for industrial lock manufacturing facilities. Investing in this equipment guarantees accuracy, productivity, and long-term manufacturing success.
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